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igus® Ireland

51A Caswell Road

Brackmills

Northampton NN4 7PW

+44 1604 677240
igus® Ltd.

Caswell Road

Northampton, NN4 7PW

01604 677240
IE(EN)

Reliable energy chains for RTG cranes

Rubber-tyred gantry cranes (RTG) are characterised by large spans and lifting heights in order to be able to stack many containers when handling goods in a tight space. Our heavy duty roller energy chains in sliding or rolling versions provide a remedy for this, as they reduce the required drive force even for long travels and contribute to the reliability of the entire crane. To date, well over 7,000 RTG cranes have been equipped with our energy chain systems worldwide. Usually installed on the outside along the footpath, they are easily accessible for maintenance purposes and do not block any footpaths. Together with a large selection of suitable supplementary products such as guide troughs, floating moving ends, clamps for strain relief or TPE cables for the highest demands, we offer you the optimal complete package for your crane solution.
RTG crane

Durable products for rubber-tyred gantry cranes (RTG)

Roller energy chains

Heavy-duty roller energy chains

  • Stainless steel energy chains with rollers
  • Long travels of up to 800m
  • Speeds of up to 5m/s
  • 10x longer service life whilst using less drive force
Find out more about roller e-chains
Gliding energy chains

Gliding energy chains

  • Complete sets for travels of 8 - 24 metres
  • Easy movement at speeds of 10m/s and fill weights of 50kg/m
  • With guide troughs and housings for smooth and low-friction guidance
Learn more about gliding e-chains
Guide troughs

Guide troughs

  • Available in stainless steel or aluminium for seawater resistance to EN6060 and weight reduction
  • Available as cost-effective and corrosion-free plastic trough
Find out more about guide troughs
chainflex cables

chainflex cables

Learn more about chainflex cables
E4.1R

E4.1R energy chain

  • Can be rolled or glided
  • For use on cranes with less high fill weights
  • Reduces noise and vibration
Learn more about the E4.1R

e-chain E4.1 iSet

Sophisticated engineering made simple.Complete set in just three clicks:
▶ E4.1 iSET for 8-24m travel
▶ 4040RHDB iSET for 25-200m travel


Floating moving end

Our balancing unit for gliding energy chain applications. In the case of moving end arms with strong lateral offset, the floating moving end ensures compensation and thus force-free operation of the energy chain in the guide trough. This will extend the overall service life of your application.
Further information

Condition monitoring with i.Sense

The intelligent i.Sense sensor system and software monitors the condition of the energy chain on the crane around the clock. While heavy loads, long operating times and severe weather mean high loads for ASC cranes, i.Sense helps to ensure operational safety. In the event of problems, the software can initiate an emergency stop to prevent major damage.
Further information

CFXL chainfix clamps

Since RTG cranes often have particularly long travels, high loads and forces prevail, especially in the area of energy supply. In order to relieve the heavily stressed cables in the chain, chainfix clamps are used. With simple retrofitting, they allow strain relief even for hoses and cables with large diameters.
Further information

System comparison

Energy chain systems instead of festooning, motor cable drums and busbars

Energy chains systems instead of festooning Energy chain systems instead of festooning
Provide guidance for cables and energy chains while keeping them protected and safe in wind and fluctuating temperatures. This minimises downtime.
Energy chain systems instead of motor cable drums Energy chain systems instead of motor cable drums
No slip ring on long travels. Guide all media safely in one system. Travels of up to 1,000 metres.
Energy chain systems instead of busbar systems Energy chain systems instead of busbar systems
Deliver data, energy, fluids and air safely in a single energy chain system. For narrow compact spaces and fast lane movement. 

Successful application stories with RTG cranes

Harbour crane

Trouble-free for over 10 years

In this RTG crane, the installed energy chain travels over 19.2 metres of travel at a speed of 70m/min and an acceleration of 0.7m/sec². The system has been running without incident for over 10 years.
RMG crane

Exceptionally compact energy supply

A very compact energy chain and the chainflex cables guided in it travel 34.2 metres at a speed of 120m/min and an acceleration of 0.7m/s2.
smart plastics

... and other success stories

In other application examples, discover how our energy chains and chainflex cables are used in the crane industry for different requirements.

Tested for real-world applications in the industry's largest test laboratory

A look at the chainflex and e-chain test laboratory Take a look at our chainflex and e-chain test laboratory, where 10 billion cycles are tested annually.
Long travels in outdoor tests Up to 400m of travel can be achieved on our 200m long test track for energy chains.

Brochure: energy chain systems for cranes


Consulting

I would be happy to answer your questions

Shipping and consultation

In person:

Monday to Friday from 8am - 8pm.

Online:

24h


The terms "igus", "Apiro", "chainflex", "CFRIP", "conprotect", "CTD", "drylin", "dry-tech", "dryspin", "easy chain", "e-chain", "e-chain systems", "e-ketten", "e-kettensysteme", "e-skin", "e-spool", "flizz", "ibow", "igear", "iglidur", "igubal", "igutex", "kineKIT", "manus", "motion plastics", "pikchain", "readychain", "readycable", "ReBeL", "speedigus", "triflex", "robolink", "xirodur", and "xiros" are legally protected trademarks of the igus® GmbH/ Cologne in the Federal Republic of Germany and where applicable in some foreign countries.

igus® GmbH points out that it does not sell any products of the companies Allen Bradley, B&R, Baumüller, Beckhoff, Lahr, Control Techniques, Danaher Motion, ELAU, FAGOR, FANUC, Festo, Heidenhain, Jetter, Lenze, LinMot, LTi DRiVES, Mitsubishi, NUM,Parker, Bosch Rexroth, SEW, Siemens, Stöber and all other drive manufacturers mention on this website. The products offered by igus® are those of igus® GmbH